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PET bottle recycling machine

Give you idea recycling solution as per your waste PET bottles.
PET bottle recycling machine

The PET bottle recycling machine plant is to recycle the waste PET bottles and containers or jars and transforms them into clean PET flakes or rPET chips. And the PET flakes can be further processed and reutilized with high commercial value. The clean PET flakes will be used for producing polyester stable fibre, strap, filament, sheet, films etc. And PET chips can be used for producing PET filament, PET films and PET bottles again.

The production capacity for PET bottle recycling machine we can make is 500kg/h, 1000kg/hr, 2000kg/hr, 3000kg/hr and 4000kg/hr, 5000kg/hr.

On the basis of utilizing our own advantages, Elant has excellent management, advanced research and development department and more than 20years of experienced technicians, we also learned the advanced technology from Germany and Italy, so we can provide a turnkey solution plant for bottle to bottle grade PET recycling plant, so from the recycled bottles to the final bottle grade chips, the final material can be used to produce the bottles again.

The turnkey plant PET bottle recycling machine including the following machine line:

  1. PET bottle washing line
  2. PET pelletizing machine (including Plastic crystallizer and Dehumification dryer system for PET flakes)
  3. Solid State Polycondensation SSP system
  4. Waste water treatment system  

PET bottle washing line

The first step is washing line for the PET bottle recycling machine which are compressed in a big bales.

PET bottle washing line is an excellent solution designed for the waste PET bottles, such as mineral water bottles, cola bottles, pesi bottles etc. The PET washing line including label-removing, crushing, washing, drying and packing; It is the perfect system to process the waste bottles into PET flakes, which can present high quality performance of recycled PET flakes.

And then the clean PET flakes will be used for polyester stable fibre, strap, filament, sheet, films and bottle-bottle grade.

The line main purpose of PET bottle washing line is intend to get the clean flakes from the dirty even mixture bottles or bottles slice during dealing with the whole washing line. And also get clean PP/PE collection, labels and paper chips etc. 

Technical Parameter of PET bottle washing line

No.

Model/ Production capacity (Kg/hr)

Total installation power (Kw)

Water consumption (M3/H)                

Line size (mm):

Workers

1

300-500kg/hr

198 (adjustable)

3-5

45*5*5

3-6

2

1000-1500kg/hr

415 (adjustable)

5-8

75*6*5m

6-10

3

2000kg/hr

603 (adjustable)

8-12

106*6*5.8m

10-12

4

3000kg/hr

721 (adjustable)

12-15

132*7*6.5m

16-20

5

4000kg/hr

966 (adjustable)

15-20

150*7*7m

16-20

Above date is only for reference. We can design the PET bottle washing line according to different material grade and different requests and above date will be different.

Technical Features of PET bottle washing line:

1.High automation level, try best to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 500-5000kg/hr.

2.Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.

3.All parts contacting with plastic material and water are made of high-quality 304 stainless steel; ensure no second pollution to flakes.

4.This China Hot Selling Waste PET Bottle Washing Machine can easily wash and recycle waste PET bottle flakes. Equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.

5.The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.

6.Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles to be the PET granule material and in order to producing new PET bottles.

PET pelletizing machine

PET pelletizing machine is also called PET flakes granulator machine, it’s applied in PET waste flakes granulation field. Through extrusion, cutting and dry process, the bottle flakes will become to be chips. The PET chips are widely used in chemical fiber grade, bottle grade and film grade.  

  • In the granulating production of PET chips, we use the underwater pelletizing system which is the latest granulation form, and itis the ultimate solution for the PET granulating recycling.
  • The underwater pelletizing systemhas high efficiency and production output and can save labor cost than conventional water-strand pelletizing line.
  • After the plastic melt is extruded through the porous casting die plate into strips, the strips are initially cooled by the moving water flow on the guiding trough (flume), and then is pulled into the pelletizing chamber, and then the strip is cut into pellets by the rotating pelletizing knives. After the water is further cooled, it is transported into the centrifugal dehydrator. After being dried by the centrifugal dehydrator, it enters the vibrating screen for screening, and finally qualified granules are obtained.
  • This process is full automatically, save labor cost and stable production and high output.

Technical Parameter of PET Pelletizing Machine:

Model

Screw diameter

(mm)

Center distance

(mm)

L/D

Screw speed(rpm)

Motor power(kw)

Screw torque(N.m)

Output

(kg/hr)

TSE-52B

51.4

43

36-44

500

55/75

420

155-280

TSE-65B

62.4

52

36-44

500

90/110

680

300-450

TSE-75B

71

60

36-44

500

132/160

1210

400-650

TSE-95B

93

78

36-44

500

280/315

2380

800-1200

TSE-95D

93

78

36-44

500

380/400

2680

1500-1700

Solid State Polycondensation- SSP Plant

Main principle: Solid State Polycondensation, also known as solid phase polymerization, is a polycondensation reaction in a solid state, The polymer chips are heated to a temperature above the 220°C below the melting point, the small molecule is carried away by vacuum or inert gas protection (usually using high purity nitrogen) so that the polycondensation reaction is started and the viscosity is increased.

 

Can increase: chip for virgin PET, recycled PET, PA6, PA66, PTT, PBT, PPS, PPL, PP and PE.

Application: Chemical fiber industrial filament, BCF, PET bottle and packaging, Special monofilament or Composite fiber, Special staple fiber, Non-woven fabrics, BOPET, Engineering plastics, etc.
According to the needs of consumers’ research, ELANT  can supply integrated SSP pilot plant. It can be easily used when power is on.

Capacity: 10kg/batch~20t/batch
Intrinsic viscosity(I.V):(According to specific raw material) PET I.V: Max.1.2

Energy consumption per ton for reference:200KWh/t~400KWh/t (In accordance with capacity and I.V requirement)

More Products for PET bottle recycling machine

Plastic PET Bottle Recycling Machine is a complete solution designed for recycling the waste PET bottles, such as mineral water bottles, cola bottles, pesi bottles etc and make them into valuable PET flakes or PET pellets. The PET bottle recycling machine including label-removing, crushing, washing, drying and packing; it is the perfect system to process the waste bottles into PET flakes, which can present high quality performance of recycled PET flakes.
PET pelletizer Machine is applied in PET waste flakes granulation field. Through extrusion, cutting and dry process, the waste bottle will become to be pellets/chips. The pellets are widely used in plastic industry, like PET sheet, chemical fiber and bottle grade production. Capacity: 300kg/hr- 1500kg/hr
The Solid State Polycondensation (SSP) process refers to the condensation polymerization reaction of solid chips, aiming to increase the molecular weight and intrinsic viscosity (IV). Can increase: chips IV for virgin PET, recycled PET, PA6, PA66, PTT, PBT, PPS, PPL, PP and PE.
The Solid State Polymerization SSP System refers to the condensation polymerization reaction of solid chips, aiming to increase the molecular weight and intrinsic viscosity (IV). Can increase: chips IV for virgin PET, recycled PET, PA6, PA66, PTT, PBT, PPS, PPL, PP and PE.
This PET Pellet Making Machine is applied in PET waste flakes granulation field. The material strips comes out of the extruder without manual traction to the pelletizer, and automatically enters the pelletizer with the flow of water. The whole process seldom produces broken strips. The equipment has lower noise, particles are automatically dried and cooled, and there is no dust in the whole process.
Plastic PET Bottle Recycling Plant is a complete solution designed for recycling the waste PET bottles, such as mineral water bottles, cola bottles, pesi bottles etc and make them into valuable PET flakes or PET pellets. The PET bottle recycling machine including label-removing, crushing, washing, drying and packing; it is the perfect system to process the waste bottles into PET flakes, which can present high quality performance of recycled PET flakes.

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