Bottles jars and other containers made of PET can be collected and recycled into a wealth of products. PET can be recycled into new PET bottles and containers, carpet and clothing, industrial strapping, rope, upholstery fabrics, boat sails, automotive parts, fibrefill for winter jackets and sleeping bags, construction materials, and many other items.
The PET bottle recycling plant takes dirty bottles and transforms them into clean PET flakes. And the flakes can be further processed and reutilized with high commercial value. The production capacity we can make on the PET Bottle washing and recycling line can be 500kg/h to 4000kg/h. The line main purpose is intend to get the clean flakes from the dirty even mixture bottles or bottles slice during dealing with the whole washing line. And also get clean PP/PE collection, labels and paper chips etc.
The bottle recycling plant divided into unpacking, washing, sorting, detecting metal, crushing, floating washing, hot washing, rubbing, rinsing, dehydration, drying and packaging process steps.
Bale breaker – Elevated belt conveyor- Trommel – Belt conveyor- Mechanical label remover(with water) – Belt conveyor – Metal detector – Manual sorting table – Belt conveyor – Crusher/Granulator – Screw feeder – Float washing tank – Screw feeder – Hot washer – Screw feeder – Horizontal friction washer – Floating tanks – Screw feeder – Dewatering machine – Hot air pipeline drying system – loosened labels separator – Silo.
We can design a complete Pet Recycling machine according to different customers needs or application, such as what grade of flakes quality and customer’s budget price on this plant. It can be a simple line or a completely line.
Welcome to inquire us for more detail information.
| No. | Model/ Production capacity (Kg/hr) | Total installation power (Kw) | Water consumption (m3/hr) | Line size (mm): | Workers |
| 1 | 300-500kg/hr | 198 (adjustable) | 3-5 | 45*5*5 | 3-6 |
| 2 | 1000-1500kg/hr | 415 (adjustable) | 5-8 | 75*6*5m | 6-10 |
| 3 | 2000kg/hr | 603 (adjustable) | 8-12 | 106*6*5.8m | 10-12 |
| 4 | 3000kg/hr | 721 (adjustable) | 12-15 | 132*7*6.5m | 16-20 |
| 5 | 4000kg/hr | 966 (adjustable) | 15-20 | 150*7*7m | 16-20 |
Above date is only for reference. We can design the PET bottle washing line according to different material grade and different requests and above date will be different.
Final PET flakes Parameters:
| Unit energy consumption | |
| Content | Average energy consumption per ton of bottle |
| Electricity | 70-90KW |
| Water | 1-1.5T |
| Compressed air | 0.5-1m3 |
| Steam (optional) | 250-400KG |
| Detergent (optional) | 4-8KG |
| Bottle quality which can be made for your reference | ||
| Description | AA（ppm） | A（ppm） |
| PVC content | ≤25 | ≤100 |
| PE/PP/colored bottle/metal/other | ≤75 | ≤100 |
| Total impurity | ≤100 | ≤200 |
Following requirements are needed in installation of a complete PET bottle recycling machine line:
– How much capacity needed of this line?
– Defining the amount of spoilage or contamination in the recycled material.
– Defining the final usage of the finished product.
Based on these specifications we would design and manufacture a complete modular system for the application.
Above date is only for reference. We design pet bottle recycling line according to different raw material and above date will be different.
1.High automation level, try best to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 500-3000kg/hr.
2. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting with plastic material and water are made of high-quality 304 stainless steel; ensure no second pollution to flakes.
4. This China Hot Selling Waste PET Bottle Washing Machine can easily wash and recycle waste PET bottle flakes. Equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.
5.The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.
6.Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles to be the PET granule material and in order to producing new PET bottles.
De-baler is mainly used to break up compacted waste plastic bottles, so that they can be loosened and better entered into the next process.
We can supply both Vertical de-baler and Horizontal de-baler. If need horizontal de-baler, it shall need add a Chain plate conveyor to feed PET bottle bales.
Function: remove stone, dust, loosen caps and small metal Basis material: Galvanized carbon steel Frame: Carbon steel Diameter of barrel : 1600mm Length : 4500mm-6500mm, Motor power: 5.5KW The hole diameter:50mm.
Function: Equipped above the conveyor belt, used to remove iron, chromium, manganese and other ferrous metals, Motor Power: 3KW.
Function: remove above 90% labels which are just covered on bottles and sealed on one side by hot shrinkage air and for both common and compressed bottle. No flakes waste and no water consumption Motor power: 15KW Suction fan power: 5.5KW Rotary blade : 64pcs ( teeth 320pcs ) Fixed blade : teeth 1080pcs
Function: bottle washing, remove small size impurity, decrease the working pressure for down stream. Tank body SS304 Diameter:1500mm Length:6000mm Motor power:7.5KW
Crush and reduce the size of PET bottles into flakes of 15mm (two crusher are working in parallel, when one crusher has to stop for maintenance, another crusher can be still working to keep whole line non-stop.)
Function: wash flakes and remove floating material as PP,PE and Caustic Soda Motor power of screw loader: 5.5KW Motor power of thumbwheel: 0.55KW Quantity of thumbwheel: 3 sets Dia. of screw:250mm Part contact with raw materials: stainless steel < Equipped with water tank and pump.
Function: after hot washing, it’s easier to remove oil, glue. Motor power: 5.5KW Volume of hot chamber≈4.07 m3 Outer layer: Carbon steel Inner layer: stainless steel Middle layer: rock wool for insulation Caustic soda percentage:1-2% Temperature of hot water:70-90 centigrade Non-stop flakes feeding and loading out.
Transport material to the next process for washing PET flakes. Motor power: 5.5kw (variable frequency control) Screw diameter: φ380mm Working length: 5200mm Thickness of vane: 4mm The contact part with the material is made of stainless steel 3mm 304.
Special blade arrangement, uniform discharge, sufficient friction cleaning, high water utilization rate, effective removal of glue and other impurities. Motor power: 30KW Motor power of water pump:1.5KW Rotary speed of screw: 1200rpm Part contact with raw materials: stainless steel.
Separation ensures label separation rate >99.5%, powder <1%. Unique “Zig zag” structure design with dust filter.
Specially designed suction fan power controlling system
The material outlet is equipped with a magnetic rack (as an option) to remove tiny magnetic metal.
– What capacity do you need for PET bottle washing line?
– What’s the source of waste PET bottle are collected from?
– What’s the final usage of the end PET flakes? It means what quality grade of PET flakes will need.
