PP PE LDPE Plastic granulator is a three in one recycling machine designed for low density plastic articles. It could provide the excellent re-pelletizing and recycling solution for film, raffia, filament, woven bag and nonwoven fabric and other consumed / post soft or rigid plastic. Our pellet making machine has a wide application in PE, PP, CPP, BOPP, PS, PPS, EPS, ABS, PA, PLA, PET waste plastic materials recycling field.
The ECS series compacting and granulator system combines function of crushing, compacting, plasticization and pelletizing to one step.applied in the plastics recycling and pelletizing process.
Material is cut, pre-dried, pre-heated, pre-homogenized and compacted in the shredding drum.
Many materials can be processed directly without need of the upstream pre-shredding, resulting in a dramatic reduction in operational costs.
Less power consumption cost per kilogram, high throughput, reduced floor space occupation and operator attendance.
PP PE LDPE Plastic granulator Process Flow Chart:
| Machine Model | ECS Plastic Granulator |
| Target Recycled Material | HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS |
| Final Product Shape | Particles |
| System composition | Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration, Pelletizer, Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo. |
| Output Range | 150kg/h-1200kg/h |
| Feeding Device | Belt Conveyor (Standard), Roll Hauling off device (Optional) |
| Compactor Volume | 300L-1400L |
| Diameter of screw | 80mm-180mm (Standard) |
| Material of screw | 38CrMoAlA (SACM-645), Bimetal (Optional) |
| L/D of screw | 30/1, 33/1, 36/1 (According to the characteristics of recycling) |
| Heater of barrel | Ceramic heater or Far-infrared heater |
| Cooling of Barrel | Air cooling of fans through blowers |
| Vacuum deashing exhaust | Two Double-zone vacuum degassing system (Standard) |
| Pelletizing type | Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing |
| Voltage Standard | According to the Voltage of the Customer’s Location |
| Optioanl device | Metal detector, Roll hualing off device, Masterbatch and additives feeder |
| Warranty | 13 months from the date of bill of lading |
| Technical services | project design, factory construction, installation and recommendations, commissioning |
Specifications of PP PE LDPE Plastic granulator:
| Model | ECS85 | ECS100 | ECS130 | ECS160 | ECS180 | |||
| Output | PP | 120KG | 250KG | 400KG | 600KG | 800KG | ||
| HDPE | 150KG | 300KG | 500KG | 700KG | 1000KG | |||
| LDPE | 180KG | 400KG | 600KG | 800KG | 1200KG | |||
| Machine weight | 4000KG | 6000KG | 8000KG | 12000KG | 15000KG | |||
| Total power | 140KW | 215KW | 325KW | 420KW | 590KW | |||
| Compactor/agglomerator | Compactor diameter | φ800mm | φ1000mm | φ1200mm | φ1300mm | φ1500mm | ||
| Blade(rotary/stable) | 6/5 | 6/12 | 9/12 | 9/13 | 12/15 | |||
| Motor | 37KW | 55KW | 90KW | 110KW | 160KW | |||
| Extruder | Type | The degassing zone is designed by properties of different material | ||||||
| Screw diameter | φ85mm | φ100mm | φ130mm | φ160mm | φ180mm | |||
| L/D | 33/1 | 33/1 | 33/1 | 30/1 | 30/1 | |||
| Screw rotary speed(RPM) | 0-120 | 0-120 | 0-120 | 0-120 | 0-120 | |||
| Barrel heating power | 24KW | 35KW | 54KW | 75KW | 120KW | |||
| Barrel cooling method | BY AIR | BY AIR | BY AIR | BY AIR | BY AIR | |||
| Temperature control zone | 0.3KWx4 | 0.3KWx5 | 0.5KWx5 | 0.5KWx5 | 0.5KWx6 | |||
| Motor power | 55KW | 90KW | 132KW | 185KW | 250KW | |||
| Screen changer | Type | Two position plate hydraulic screen changer(without stopping machine and will not influence the final output) | ||||||
| Heating | 7KW | 10KW | 16KW | 20KW | 30KW | |||
| Temperature control zone | 1 | 1 | 1 | 1 | 1 | |||
| Oil pump | 1.5KW | 2.2KW | 3KW | 3KW | 3KW | |||
| Die & cutting system | Die mode | Round shape die plate | ||||||
| Heating power of die | 5KW | 6KW | 10KW | 10KW | 10KW | |||
| Cutting method | Die face cutting system | |||||||
| Cutting motor power | 1.5KW | 1.5KW | 2.2KW | 2.2KW | 2.2KW | |||
| Temperature control zone | 1 | 1 | 1 | 1 | 1 | |||
| Water pump | 2.2KW | 3KW | 4KW | 4KW | 4KW | |||
| Power of centrifugal dryer | 2.2KW | 3KW | 4KW | 5.5KW | 7.5KW | |||
Would like to know more about ELANT Machine equipments, feel free to send us an inquiry!
Following requirements are needed in installation of a complete PP PE LDPE Plastic granulator Line:
1. What kind of your plastic films? And the moisture? Are the material washed or not?
2. What capacity do you want? (kg/hr )
3. What type of pelletizer do you want? Die head (water ring) pelletizer ? Or water strand(string) pelletizing?
4. What is the electric device you need? Siemens, Omron or domestic? What’s your power standard?
5. When do you want the machine? (Times for delivery)
6. Other requirements about the machine you want.
1)Belt material: PVC
2)Speed adjusted by inverter,synch running with agglomerator
3) Height adjustable
4)Equipped with wheels
5)Equipped with tightening device
6)Metal detector for option
1) Double-layer cutting-disk, patent design, more efficient in feeding.
2) Special arrangement of blade& feeding mouth, output is increased by 10%-20%
3) Hydraulic Opening and Hydraulic Lifting, safe and easy maintenance
4) Our method of cooling wall of agglomerator: by air and water coling system, No need to add water into the agglomerator.
1) Gearbox: high quality Chinese brands or based on customer’s request
2) Frequency inverter: Siemens brand
3) Screw &barrel: 38CrMoAl, Nitride with thickness 0.4 ～0.7 mm, Polish
4) Heater: Ceramics+stainless steel cover
5) Vacuum pump exhaust, double exhaust
6) Self-protective system: Over current protective of motor, Over pressure protective of screw, Over temperature protective of motor Low & over temperature control of extruder
7) Screw & barrel are specially designed by our engineer according to decades years’ experience for good plasticizing effect & capacity.
Multiple choices for different materials. Material for mold body: 40Cr
Nitriding and polishing of runner surface
Pressure and temperature control
When pressure is nearly reach alarm value, hydraulically change to another station.
High filtering effect, realizing non-stop screen changing
No leakage, automatic gap compensation
Quantity of Blade: 2-4, SKD-11
Speed controlled by inverter
Material of die head: 38CrMoAlA
Material of water ring cover: Stainless steel 304
Horizontal design with linear guide, easy operation and maintenance.
Pneumatic adjustment, to make cutting blades and die-face soft touch, in order to achieve 100% contact between the blade and die head, to avoid die face damaged.
1. Linear vibrating screen uses vibrating motor as the vibration source, so that the pellets are thrown up on the screen, and move linearly forward. Several sizes of screens are equipped for pellets discharging from their respective outlets.
2. Linear screen fully enclosed structure, no dust and overflow, automatic discharge, etc., more suitable for 24-hour assembly line operation.
3. Linear screen by low energy consumption, high output, simple structure and easy maintenance.
4. Combination of filtration and dehydration, high efficiency and power saving.
*PLC/HMI Controlling system,
*All electrical units mounted in a steel cabinet,
*All heaters equip with Ammeters,
*Safety interlock principle applied in the system,
*All electrical units: LS, Schneider, Siemens and ABB.
1) What kind of plastic film do you want to recycle? Is that food packaging film or agriculture film or greenhouse using film or mulching films?
2) Could you share us some photos of your waste films?
3) Are you looking for a complete set of LDPE film washing line & pelletizing line?
4) Is there any detail requests?
