High efficiency automatic ECS100 PP Film Woven Bags Pelletizer Machine is designed for recycling plastic PP,PE,HDPE,LDPE, LLDPE,PA66,PC,PET,OPP,BOPET,ABS and etc. which are widely used in making bags, film rollers, stretch film, shrink film, muti-layer film, T-shirt bag cut-offs; Foamed PE, sheet, food container, fruit net, cover, fiber, raffia, silk, yarn, woven bag, jumbo bag. One pelletizing machine can produce more than 10 kinds of plastic material.
Material is cut, pre-dried, pre-heated, pre-homogenized and compacted in the shredding drum.
Many materials can be processed directly without need of the upstream pre-shredding,resulting in a dramatic reduction in operational costs.
Less power consumption cost per kilogram,high throughput,reduced floor space occupation and operator attendance.
PP Film Woven Bags Pelletizer Machine Process Flow Chart:
| No. | Name | Qty. |
| 1 | Belt conveyor & metal detector | 1set |
| 2 | Compactor | 1set |
| 3 | Single screw extruder(one stage or double stage) | 1set |
| 4 | Hydraulic screen changer | 1set |
| 5 | Plastic pelletizing system(water-ring cutting system or strand pulls cutting system) | 1set |
| 6 | Dewatering machine | 1set |
| 7 | Air transmission and silo storage | 1set |
Specifications of PP Film Woven Bags Pelletizer Machine:
| Model | ECS85 | ECS100 | ECS130 | ECS160 | ECS180 | |||
| Output | PP | 120KG | 250KG | 400KG | 600KG | 800KG | ||
| HDPE | 150KG | 300KG | 500KG | 700KG | 1000KG | |||
| LDPE | 180KG | 400KG | 600KG | 800KG | 1200KG | |||
| Machine weight | 4000KG | 6000KG | 8000KG | 12000KG | 15000KG | |||
| Total power | 140KW | 215KW | 325KW | 420KW | 590KW | |||
| Compactor/agglomerator | Compactor diameter | φ800mm | φ1000mm | φ1200mm | φ1300mm | φ1500mm | ||
| Blade(rotary/stable) | 6/5 | 6/12 | 9/12 | 9/13 | 12/15 | |||
| Motor | 37KW | 55KW | 90KW | 110KW | 160KW | |||
| Extruder | Type | The degassing zone is designed by properties of different material | ||||||
| Screw diameter | φ85mm | φ100mm | φ130mm | φ160mm | φ180mm | |||
| L/D | 33/1 | 33/1 | 33/1 | 30/1 | 30/1 | |||
| Screw rotary speed(RPM) | 0-120 | 0-120 | 0-120 | 0-120 | 0-120 | |||
| Barrel heating power | 24KW | 35KW | 54KW | 75KW | 120KW | |||
| Barrel cooling method | BY AIR | BY AIR | BY AIR | BY AIR | BY AIR | |||
| Temperature control zone | 0.3KWx4 | 0.3KWx5 | 0.5KWx5 | 0.5KWx5 | 0.5KWx6 | |||
| Motor power | 55KW | 90KW | 132KW | 185KW | 250KW | |||
| Screen changer | Type | Two position plate hydraulic screen changer(without stopping machine and will not influence the final output) | ||||||
| Heating | 7KW | 10KW | 16KW | 20KW | 30KW | |||
| Temperature control zone | 1 | 1 | 1 | 1 | 1 | |||
| Oil pump | 1.5KW | 2.2KW | 3KW | 3KW | 3KW | |||
| Die & cutting system | Die mode | Round shape die plate | ||||||
| Heating power of die | 5KW | 6KW | 10KW | 10KW | 10KW | |||
| Cutting method | Die face cutting system | |||||||
| Cutting motor power | 1.5KW | 1.5KW | 2.2KW | 2.2KW | 2.2KW | |||
| Temperature control zone | 1 | 1 | 1 | 1 | 1 | |||
| Water pump | 2.2KW | 3KW | 4KW | 4KW | 4KW | |||
| Power of centrifugal dryer | 2.2KW | 3KW | 4KW | 5.5KW | 7.5KW | |||
Would like to know more about ELANT Machine equipments, feel free to send us an inquiry!
Following requirements are needed in installation of a complete Plastic film pelletizing machine Line:
1. What kind of your plastic films? And the moisture? Are the material washed or not?
2. What capacity do you want? (kg/hr )
3. What type of pelletizer do you want? Die head (water ring) pelletizer ? Or water strand(string) pelletizing?
4. What is the electric device you need? Siemens, Omron or domestic? What’s your power standard?
5. When do you want the machine? (Times for delivery)
6. Other requirements about the machine you want.
How Elant company to control the quality?
●We have technical, engineering teams to design the sample machine before entering into market
●Production, QC teams ensure the machine manufacturing quality
●We will running every machine after finished before shipment
●Customized machine design based on customer’s raw material condition
*Ability:
ELANT pelletizing system with superior quality which have high productivity for PP/PE/PS/ABS/BOPP/CPP plastic could get high property output pellets.
*Stability:
The pelletizing system is available for 24 hours working non-stop operation.
*Efficiency:
The pelletizing system have very low consumption values for electricity, water and labor.
*Control:
Intelligent automatic control of pelletizing system reduces the labor operation, makes the whole system easier and more reliable to control.
*Service:
Consistently quick and careful service in pre-sales and after-sales process. Overseas installation, commissioning and training are available.
*Feeding materials into compacting room by conveyor automatically.
*Speed possible controlled by inverter
*Metal detector optional
*Rotator and stationary blades are combined to cut up the materials,
*Crushes, dries and compacts the material in one step,
*Guide structure directs the material into extruder screw.
*A specialized single screw extruder applied to gently melt the pre-compacted material.
*The plastic scraps will be well melted, plasticized in the extruder.
*With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
*Single Screw extruder melts the material,
*Double-zone vacuum degassing system,
*Self protective system,
*A single-plate double-station screen changer or double-plate four-station installed on head of extruder filtrates the melt.
*Build in hydraulic control.
*Die-face water ring pelletizing system is a standard pelletizing method,
*Self-adjusting pelletizing,
*RPM of rotator blades is automatic based on melt extruding pressure,
*Dewatering vibration sieve combining with horizontal-type centrifugal dewatering have a good drying efficiency.
*PLC/HMI Controlling system,
*All electrical units mounted in a steel cabinet,
*All heaters equip with Ammeters,
*Safety interlock principle applied in the system,
*All electrical units: LS, Schneider, Siemens and ABB.
1) What kind of plastic film do you want to recycle? Is that food packaging film or agriculture film or greenhouse using film or mulching films?
2) Could you share us some photos of your waste films?
3) Are you looking for a complete set of LDPE film washing line & pelletizing line?
4) Is there any detail requests?
