This Plastic Recycling Pelletizer Machine is a specialized and reliable system, suitable to the recycling and re-pelletizing job of rigid plastic scrap. It combines function of plasticization and pelletizing to one step and is ideal for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final productions produced by the single screw extrusion line are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion cand plastics injection, etc.
Main Features of Rigid Plastic HDPE PP Recycling Pelletizer Machine:
(1) Mother and baby two Extruder design (Double Stage);
(2) Adopt Hard teeth ZLYJ-type gearbox branded;
(3) With vacuum pump degassing system;
(4) Fast hydraulic screen changer board with double screen type;
(5) Advance pelletizier cutter;
(6) Stainless steel made water cooling tank ,blowing dryer and silo.
Configuration of Rigid Plastic HDPE PP Recycling Pelletizer Machine:
| NO. | Machine name | Brief introduction |
| 1 | Screw loader | Conveying clean plastic film flakes into hopper. |
| 2 | Volumetric Feeder | Convey the crushed material to the extruder |
| 3 | Mother extruder | Single screw, high speed rotating, low consumption, excellent plasticizing effect. |
| 4 | Hydraulic screen changer | Plate type double working plates hydraulic screen changer system, changing time≤2s |
| 5 | Baby extruder | Gear box: High torque, low noise, hard gear face reducer is equipped with a cooling circulation system in the out. The material of gear is 20CrMnTiA, cementite and grinding the gear with high precision |
| 6 | Hydraulic screen changer system | Plate type double working plates hydraulic screen changer system, changing time≤2s Share the station with the first hydraulic screen changer |
| 7 | Water tank | Length:4m, material: stainless steel, bracket: Q235 |
| 8 | Gale dryer | Cooling the material strips |
| 9 | Pelletizer | Cut material strips to granules/pellets |
| 10 | Vibration sieve | Separate big granules from regular granules. Big granules could be put into belt conveyor again for pelletizing. |
| 11 | Air transmission system | Conveying the PE granules to storage and remove the rest moisture by air. |
| 12 | Storage hopper | Store pellets. |
Main parameters of Singe stage HDPE Rigid Plastic Recycling Pelletizer Machine:
| Model | Screw Diameter (mm) | L/D | Extruder motor (kw) | Output capacity (kg/h) |
| ESS80 | 80 | 33 | AC 55 | 120-160 |
| ESS100 | 100 | 33 | AC 110 | 260-350 |
| ESS120 | 120 | 33 | AC 132 | 330-420 |
| ESS150 | 150 | 33 | AC 185 | 450-560 |
| ESS180 | 180 | 33 | AC 250 | 650-800 |
| ESS200 | 200 | 33 | AC 315 | 800-1000 |
Main parameters of Double stage HDPE Rigid Plastic Recycling Pelletizer Machine:
| Model | Screw Diameter (mm) | L/D | Extruder motor
(kw) |
Output capacity (kg/h) |
| EDS100/120 | 100 | 30-36 | AC 110 | 260-350 |
| 120 | 10 | AC30 | ||
| EDS120/150 | 120 | 30-36 | AC 132 | 330-420 |
| 150 | 10 | AC37 | ||
| EDS150/180 | 150 | 30-36 | AC185/200 | 450-560 |
| 180 | 10 | AC45 | ||
| EDS180/200 | 180 | 30-36 | AC 250/315 | 650-800 |
| 200 | 10 | AC55 |
Would like to know more about ELANT Machine equipments, feel free to send us an inquiry!
Following requirements are needed in installation of a complete HDPE Plastic pelletizing Line:
1. What material do you want to process/recycling? PE/PP film? PE/PP rigid plastic flake? PET flakes? Or other plastics?
2. What capacity do you want? (kg/hr )
3. What type of pelletizer do you want? Die head (water ring) pelletizer ? Or water strand(string) pelletizing?
4. What is the electric device you need? Siemens, Omron or domestic? What’s your power standard?
5. When do you want the machine? (Times for delivery)
6. Other requirements about the machine you want.
1. Rigid plastic flake granulation recycling machine line with high output and excellent granulating ability
(200kg/hour to 1000kg/hour)
2. Rigid plastic flake granulation recycling machine line is widely used to recycle waste plastic PE PP PVC ABS PC,
etc. flake into PE PP PVC ABS PC pellet
3. Simple structure, easy operation, large capacity, energy-saving, safety, eco-friendly way
4. Automatic controlling, compacted structure, excellent production ability, perfect granulating ability
5. Processing material: PE PP PVC ABS PPC, etc. flake
6. You can choose single stage (one extruder with one screen changer)or double stages(mother-baby two
extruders with two screen changers) based on raw material clean degree & real production needs
7.You can choose water-ring cutting or cold-strand noodle cutting or die-face cutting way to match different raw material
Frequency conversion speed regulation ensures that the feeding amount is consistent with the extrusion amount and no blocking occurs.
Part of contacting material: stainless steel 304 ·Quantitative feeding to ensure stable feeding · Adopt material limit device.
Convey the crushed material to the extruder.
Feeder, extruding and granulating are all controlled by inverter
1) Gearbox: high quality Chinese brands or based on customer’s request
2) Frequency inverter: Siemens brand
3) Screw &barrel: 38CrMoAl, Nitride with thickness 0.4 ～0.7 mm, Polish
4) Heater: Ceramics+stainless steel cover
5) Vacuum pump exhaust, double exhaust
6) Self-protective system: Over current protective of motor, Over pressure protective of screw, Over temperature protective of motor Low & over temperature control of extruder
7) Screw & barrel are specially designed by our engineer according to decades years’ experience for good plasticizing effect & capacity.
Multiple choices for different materials. Material for mold body: 40Cr
Nitriding and polishing of runner surface
Pressure and temperature control
When pressure is nearly reach alarm value, hydraulically change to another station.
High filtering effect, realizing non-stop screen changing
No leakage, automatic gap compensation
Quantity of Blade: 2-4, SKD-11
Speed controlled by inverter
Material of die head: 38CrMoAlA
Material of water ring cover: Stainless steel 304
Horizontal design with linear guide, easy operation and maintenance.
Pneumatic adjustment, to make cutting blades and die-face soft touch, in order to achieve 100% contact between the blade and die head, to avoid die face damaged.
1. Linear vibrating screen uses vibrating motor as the vibration source, so that the pellets are thrown up on the screen, and move linearly forward. Several sizes of screens are equipped for pellets discharging from their respective outlets.
2. Linear screen fully enclosed structure, no dust and overflow, automatic discharge, etc., more suitable for 24-hour assembly line operation.
3. Linear screen by low energy consumption, high output, simple structure and easy maintenance.
4. Combination of filtration and dehydration, high efficiency and power saving.
*PLC/HMI Controlling system,
*All electrical units mounted in a steel cabinet,
*All heaters equip with Ammeters,
*Safety interlock principle applied in the system,
*All electrical units: LS, Schneider, Siemens and ABB.
– What kind of plastic material do you recycle? Are they new clean or dirty waste material?
– What’s the production capacity do you need for pelletizing machine?
– Please let us know as detail requests as possible.
We have been in business since 2006 and are committed to bringing our customers 100% satisfaction. You can visit our sample case in our customer factory after their agreement.
Zhangjiagang Elant Machinery Co., Ltd is a competitive manufacturer in producing customized plastic recycling machine (shredding, crushing, washing and granulation machines), Such as Turnkey solution plant of PET bottle washing and granulation machine, PE PP film washing and granulation machine, PP woven bag/ PP non woven fabric washing and granulation machine, PE PP rigid washing and granulation machine, parallel twin-screw granulation recycling machine, plastic shredder, Crusher machine etc.
ELANT exported high quality machines to customers from various countries in the passed years, such as USA, Mexico, Argentina, Chile, Australia, Bulgaria, Spain, Germany, KSA, Cameroon, Swaziland, Ethiopia, India, Bangladesh, Vietnam, etc.
We insist on the following principles: continuous innovation on technique, strict quality control, perfect service and reasonable price.
Quality is the soul of an enterprise. We always put quality as the first consideration. Welcome to visit our factory at your convenience!
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